I found a darling Tommy Hilfiger chambray little boy's shirt (size 6) in a thrift shop for $2 -- in perfect shape. After having seen some really cute boy's bibs on Pinterest, I had a vision of turning this shirt into a designer bib! I thought it might save some time, but I probably spent 2 hours on it since I had no instructions!
I couldn't really find a pattern or tutorial online that matched what I had in mind. So I took the shirt home -- washed it and pressed it. Laying it out on a table, I decided to just cut out a basic bib form.
The sides are cut about 1/2 inch from the sleeve seam. I cut the shoulders about 1/2 inch above the seam there, too. I cut around the back of the collar the same 1/2" below the seam --- but later, I ended up trimming that part to the seam, and simply using a zig zag stitch around it to finish.
Keep the rest of the shirt for pieces you'll need later!
Next, I laid the front bib portion I had cut on the back of the shirt, and drew around it with a pencil, then cut a duplicate. Where the collar was, I just cut a sort of regular neckline shape. (Note next photo of back piece)
This is what the back portion of the bib looked like after I cut it out:
If you look closely at the photo on the left, you can see that the back piece of the bib is now laying on a piece of white fabric. Actually it's plain white flannel that I also prewashed, and pressed. I now cut a duplicate of the back bib piece out of this white flannel fabric. I wanted the finished bib to have some weight, and to be more absorbent than just the two layers of chambray.
In the next step I pinned the two back pieces together. These were NOT right sides together; the right side of the chambray was to the outside; then I zig-zag stitched the two together at the outside.
Now I am ready to join the two back pieces to the front of the bib. At this point I, again pressed the pieces individually with my steam iron. Then I placed the two pieces of the bib together -- this time chambray sides together and stitched a regular seam 1/4 inch around the shoulders and rounded sides of the bib. I then stitched it again, just to make it secure. I did NOT stitch around the neck -- leave that open to turn the bib right side out. Before doing that, however, clip the corners at the shoulders, and clip the curves a bit to make the seam lie flat.
Turn the bib right side out. Push out all the seams and steam the entire bib so that it looks crisp! Then top stitch 1/4 inch around the outside of the bib to keep it that way!
The rest of the job is mainly finishing work. I unbuttoned the top button and zig-zag stitched around the back edge of the collar to reinforce it.
On the back of the bib, I rolled the lining neckline under about 1/8 inch, and slipstitched it (by hand) down to make it lie flat. Then I cut the back of the collar in the very center.
Going back to the original pieces of the shirt that are left, I cut off the bottom front placket (where the shirt is buttoned) section of the front. It was a piece about 4 inches long.
I cut that in two, (creating two, two-inch pieces) and attached each one to either side of the back collar. You can see these pieces on the finished bib photo.
I then stitched Velcro to each side of this piece. That actually made the neck size of the bib somewhat adjustable.
Below is the finished product! I also added the Tommy label to the inside neckline, just for fun!
Voila!